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Fanuc Power Supply Module alarm and trouble shooting

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I have an alarm "5" displaying on the PSM (A06B-6077-H111).

We had this problem for sometime and it would just go away o it's own after several start-up attempts when the machine is cold. But now, it won't go away.

Thoughts?

Thanks in advance!!

Haas VF-1 repeating eeeeeeeeeeeeeeeeeeeeeeeeeee

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I have an old-ish Haas VF-1. Lately have noticed that the screen shows repeating lower case "e" at the bottom as seen in the attached picture. If reset key is hit the letters go away for a second and then come back. I was told this is indication that the processor board is going bad and a replacement is not available from Haas - only solution was an upgrade to new LCD and new processor boards which was estimated at $10k+ ... any ideas? thanks!!

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Toyoda FH400J vs Makino a51nx

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Can anyone give their opinion on a comparison of these two machines? TIA

Hitachi Seiki VS50 - alarm 2055 and cannot orientate spindle. Even by hand

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Hi,

have suddenly faced a problem with an alarm 2055 (D405.5) BUCK UP CYCLE ALARM. It wont let me to do spindle start/toolchange because the twin arm is not in the origin. But when i try to origin it with M-codes via Maintenance mode - it says that spindle is misorientated. But i do not how to orientate the spindle - M19 is not working, i cannot clamp/unclamp tool and make M3. Moreover, i cannot even rotate it without applying the force in Switch off state.

Just for the info, we were trying to change language by changing one of the parameters, but it wont let us to do that, asking "if we are sure the parameter is correct" on German language. Earlier we have switched the PWE to 1 and just roamed through couple of menu screens but change nothing.
Also, while transportation, there were broken switches for Operation mode(auto/hand) and we had to replace them... Maybe have soldered something wrong but the machine was working.

Please help guys

Need help: Fanuc 15M control limiting number of program entries

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We have a group of older Mitsui Seiki HU40A horizontals, 3 of them have Fanuc 15M controls. One of the controls was reflashed with an old parameter file, and now the control is limiting the program directory to only hold 100 files. It used to hold 1000 file entries. Memory still shows it is there, it is just like there were a parameter that is altered to limit entries to 100. Anybody know if this is a parameter that I can change to get it back to 1000? I barely have enough entries to house my probing routines, let alone cut anything.

Tooling for new (first) CNC Lathe.

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We're just about to take delivery of our first CNC lathe. (after the resounding success of our first VNC a year or so ago). Looking at tooling options. We are a machine builder so do everything from 1's n 2's to 50 of this and 150 of that. I'm thinking that despite the initial cost, Capto might be the answer for us from the view of fast tool change over. I would envisage we would be doing say 2 to 10 or more different jobs in a single day. I have no previous CNC lathe experience but the I'm thinking the time it would take to change over a standard 'stick' type tool, set it up, touch it off etc could be longer than the time it would take to run the parts.
Any thoughts????

ebay, Korloy inserts shipped from China..scam?

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10 pcs, DCGT 32.52 high polished aluminum cutting inserts, $14 with free shipping. Could this be for real?

I quit ebay years ago after a couple bad experiences. It seems there's more buyer protection now though. So, what do I have to lose, $14?

Other than the bad experiences, in the past I have scored a few great deals on name brand inserts, but those weren't shipped form China.

trakhound/ mtconnect- this stuff intuitive to anyone?

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I just spent an hour or 2 trying to hook up my phone to mtconnect/ system statuson the new mill. While I was able to get connected on the desktop.... I can't tell whats wrong on the mobile. anybody successful with it?

Trying to set up my mill, need advice on tooling etc. *Not a machinist*

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Hey Y'all
I purchased a Victor DCM 2063 for my shop today and am trying to get everything up and running.
The machine hasn't been delivered yet but I am eager to purchase tooling etc to get right to work as soon as it is.
Unfortunately, I am far from a machinist. While I will be hiring someone to run the machine I am a complete noob to setting it all up.

THE WORK:
Our facility is a custom wheel shop. We'll be performing re-drilling services on bolt patterns, milling material off mounting surfaces of wheels, opening hub bores. The primary use of the machine will be to drill and bore custom rim halves that we use (pic for reference below).
We'll be programming certain bolt spacing and bore diameters for various wheel models and this will be the majority of what we do.
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THE QUESTION:
As I am not a machinist, I'm completely unfamiliar with what tooling, tool holder, vices/jaws/etc and other recommended bits and pieces I should be purchasing. Bearing in mind what we will be doing I would really appreciate any advice as to what tools, and where I should be purchasing them from.
If there's a thread that covers this basic info, a link to that would also be great!
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RS-232 transfer errors are destroying our machines

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You pay hundreds of thousands of dollars to get a state of the art machine yet have to rely on one lousy parity bit for error checking? In a short time we have had two major transfer errors, the first one was spotted early but the second one resulted in a major crash. Is there any kind of redundancy or CRC checksum to use for data transfer via serial port, for Fanuc control (31i)? Thus far the only solution to combat this issue has been to transfer the program to machine and back to PC and compare the transferred file with the original one.

Box turning tool speeds and feeds

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Hey guys,
Do any of you play with rollerboxes? I have a part that is 6-1/2" long and .997-.998" diameter, and I have a Tangi-Flow rollerbox so I figured I would use the one to make the other... Customer supplied 1018, 1.25" diameter. The end has 1" threads so I put those on right by the chuck, pull the material out so that the end of the part is now at 0 + the parting tool. I put the back chamfer on so the rollerbox has a spot to disengage, but even with my chuck cranked up to 375psi the damn thing pushes. I have ran 750rpm and .004"/rev, I have slowed it down to 500 and .0028, and everywhere inbetween... The best I have been doing so far is that I have been turning the OD down to 1.125" with a vngp and then going at it, which then only pushes about .150", and also chatters a little at me towards the chuck side of the part... If I go any smaller then the cutter doesn't swing in and my rollers end up pushing.

Any ideas on this? I have used this guy on bunches of smaller parts (.300-.625" OD, even 5"+ long) and the thing works a treat... can't get it to be my friend on this big stuff.

Thanks a kajillion!
-Parker

Milltronics SL-10 Lathe Spindle speed G Code Placement

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Hey guys, I am trying to switch our lathe department over from conversational programming to posting from CAM (Esprit) and I am currently trying to get our post to output code the correct way. As the post is now, it outputs 3 separate S values for spindle speed. We have a G50 command that clamps the max spindle speed to whatever s-value. Then there is a G96 that is for constant surface speed. There is also a G97 which sounds like it changes it back to rpm? I assume that is and incorrectly placed G code? Also, further down in the sample of code, it has an S value and another one directly below it?

I am wondering what it SHOULD look like, and any insight as to why would be great.

Here is a sample of my code, please ignore all of the negative X values, we are tweaking the post to invert them:

G0 G99 M6 T0101
M8
G97 S1019 M3
(FACE)
Z0
X-2.503
G50 S1100
G96 S600
G1 X-2.303 F.01
X-1.598
G0 Z.1
(ROUGH OD)
X-2.2
G42 Z0
N5 G50 S1200
S650
G1 Z-.62
X-2.25
G0 Z0
X-2.15
G1 Z-.62
X-2.2
G0 Z0
X-2.1
G1 Z-.0125
X-2.135 Z-.03
Z-.62
X-2.15
G0 Z0
X-2.075
G1 X-2.1 Z-.0125
G40 X-2.3
G0 Z0
X-1.9236 Z.0707
G42 X-2.065 Z0
G1 X-2.125 Z-.03
Z-.62
G40 X-2.325
G0 X-2.5
G97 M9
G0 X6 Z.1
M1

Help Plase. Hitachi seiki Micon 16-III ladder download???

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136/5000
How are you? I have a Hitachi Seiki Hg400 machine. The ladder software has been deleted. I have a deduction backup. How can I download to the machine with Winyuyu ??

Sending in sub routines into a Brother B00 Control

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I have tried this in the past and have had no luck. But new jobs I want to load in would help me a ton if I could sub out the programs.

So here is the problem. You can only functionally use 2 megs on the control for a Brother B00 control, Really retarded I know. Seriously why sell a 120 meg upgrade option if you can not use it?

So I would like to post my program into some sub routines. But every time I ever try to send a program out to the machine. It always stops at a m99 or m30 code. Any of my fanucs will recognize the next program and keep going and putting them into their own programs numbers.

So is there any way to get a brother B00 control to work the same? I really hate having to edit out every sub into individual programs. Then send them all out individually. Then start over again and again when anything changes.

Compiling Topo maps of US for 3d

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Im interested in making a giant (like 8 feet tall) sculpture of the US map. this is something im thinking of doing as like a 5 year hobby.

What I would like to do, is compile topographical maps and use those to make 3d surfaces that match the elevation changes of the continent, Then id over lay that onto a curved surface, split the surface in to 1x1 aluminum panels and start cutting.


Anyone here have any idea how to easily compile topographical maps? I know some areas, like the grand canyon, have been 3d mapped by universities, so im hoping maybe i can get some of those to.

over time, as map data resolution increaded, i could pop out a panel and refine it, and put it - or a new one - back in its place.

advice wanted.

Fanuc Rotary/4th Axis Problem

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Greetings –

I am stumped by a problem with the below Fanuc (18i-MB) code using a 4th axis. In the highlighted line below, I thought the move should be positive .002 degrees, but instead it tries to move 359.999 degrees to get to the same point. I can’t seem to puzzle it through – parameter problem, code, etc? Cylindrical interpolation is turned on in the controller but I don’t believe we are using that here. I have a lot of other generator code with both positive and negative moves without a problem, but this one doesn’t behave as expected. Thanks for any suggestions.

Jon

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O5493 ( PROGRAM: V3ROTARY.NCF )
N16 G0 G17 G20 G40 G80 G90
M9
T16 M6
M1
G55 G90 G0 X0.1244 Y0.2104 A3.108 M3 S9000
G43 Z2.3 H16 M8
Z2.9926
Y0.0827 Z1.1757
Z0.7757
G1 Z0.3757 F28.0
X0.1242 Y0.0782 A-2.941 F1391.5
X0.1241 Y0.076 A-2.855 F1391.9
X0.124 Y0.0737 Z0.3756 A-2.769 F1392.3
X0.1239 Y0.0713 A-2.681 F1392.6
X0.1238 Y0.069 A-2.592 F1393.0
X0.1237 Y0.0666 A-2.502 F1393.3
X0.1236 Y0.0642 A-2.411 F1393.7
X0.1235 Y0.0617 A-2.319 F1394.0
X0.1234 Y0.0592 A-2.227 F1394.3
X0.1233 Y0.0568 A-2.133 F1394.5
X0.1232 Y0.0517 A-1.943 F1394.8
X0.123 Y0.0466 Z0.3757 A-1.75 F1395.1
X0.1228 Y0.0414 A-1.554
X0.1227 Y0.036 A-1.354 F1395.2
X0.1225 Y0.0307 A-1.152 F1395.4
X0.1224 Y0.0253 A-0.949 F1395.6
X0.1223 Y0.0198 A-0.743 F1395.7
X0.1221 Y0.0142 A-0.535
X0.122 Y0.0058 Z0.3756 A-0.218
X0.1219 Y0.0001 A-0.003
Y-0.0002 F28.0
Y-0.0004
Y-0.0006
X0.122 Y-0.0008
Y-0.001 Z0.3757
X0.1221 Y-0.0011
X0.1222 Y-0.0013 Z0.3758
Y-0.0014 Z0.3759 A0.002 -> Rather than move .002, it tries to move around 359.999
Z0.8 F28.0
G0 Z1.2
Z3.0
G0 G40 G91 G28 Z0.0 M9
G91 G28 Y0.0 M19
M30
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Boeing Dreamlifter bulkhead

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Back in 2005 the shop I was working in got a contract to machine some Boeing Dreamlifter bulkheads. The Dreamlifters were actually four 747 cargo jets that were converted to become Dreamlifters. Bulkheads are not too hard to program, usually an outer moldline and a whole lotta pockets. Programming in Catia pockets are easy and quickly done. I recall we messed one up, floors were to thin or something like that. Boeing accepted the part because it was a Boeing owned plane. If it had been a production plane going to a customer the bulkhead would have been scrapped. In the last photo you can see where the bulkheads go in between the cargo bay floor and the bottom of the fuselage.

Photos here:

https://www.flickr.com/gp/150702754@N04/cx11a3

Renishaw inspection plus in-cycle probing optimization

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Hi all. first post here... Big thanks to all the contributors of this forum, i can spend days reading discussions here.

I have a renishaw omp40-2 on a Haas vf2ss with OMI and would like to speed up in cycle probing using 9812, 9814, 9834, etc.

Currently there is a G04 P250 at the beginning of almost every subprogram, including 9832 (turn on probe), 9833 (turn off probe), 9810 (protected move) and the measurement routine itself. all those G04s add up and slow down the probing routine considerably, especially if you are doing multiple routines. is there any issue with just removing the G04 from all of the subprograms? what is it there for?

Another possibility is optimizing the probing feedrate with 9836, however, they have seemed to omit that program from my control?? what the hell, Gene? Inspection plus manual says "defaults are good enough for small/medium sized machines". :willy_nilly: I would like to try it at least. I will call up renishaw tomorrow AM and see if i can get them to give me 9836.

Finally, any discussion on one touch vs two touch probing? I've read Renishaw TE412 (link) which suggests two touch probing for accuracy. This is because the machine has a 4 ms (typical) loop time and so the measurement uncertainty scales linearly with feedrate. However, TE412 also talks about another type of skip which interrupts the controller instead of waiting for it to refresh allowing for an immediate response (and repeatable so it can be calibrated out). Is this a hardware deal or software? The second method would allow for single touch probing while maintaining accuracy, but something tells me will not be a possibility with a Haas.

almost new hydra chuck 4 lathe

Help finding Vice keys for Kurts in a Brothers Speedio 11/16 X 14mm

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I have not been able to find Vice keys for our Kurt Vices that use 11/16" keys to use in our Brother Speedio machines that have 14mm T-slots.


Nothing on Kurt's website...and no luck with a web search.

We do not have a reliable surface grinder to make them ourselves...


Help?

Thanks!!
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